YKA2235
CNC Spiral Bevel Gear Cutting Machine
National-level Single Champion Product in Manufacturing
All - function machine for dry and wet cutting
Meets the gear - cutting processing requirements of the entire industrial chain
Category：
Bevel Gear Cutting Machine
Keyword：
Product Description
YKA2235 is a six - axis and six - linkage all function machine for dry and wet cutting. It can realize dry and wet processing of cycloidal equal- height teeth, arc shrinkage teeth, arc end teeth, HRH, and straight bevel teeth, as well as online chamfering.
This machine is mainly applied to gear - cutting processing in fields such as passenger vehicles, light trucks, reducers, robots, aerospace, CNC machine tools, and automated production lines. The gear - cutting accuracy reaches DIN 4 level, the tooth surface roughness is Ra1.6, and it can achieve full - digital production closed - loop. The workpiece is clamped and completed at one time, with one - time backlash adjustment qualified.
Key Performance of Batch Processing
- Accuracy: DIN Grade 4
- Tooth- surface roughness: sRa1.6μm
- Can achieve rapid adjustment of any contact area
Product Functions
- Can realize high - speed dry and wet processing of cycloidal equal- height teeth, arc shrinkage teeth, arc end teeth, HRH, and straight bevel teeth
- Equipped with spiral bevel gear HCS processing control software integrated in SIMUMERIK ONE CNC system
- Automatic allowance distribution
- Fault display with help system
- Safety protection control module (including power- off retraction, emergency retraction, etc.)
- Dust collection
- Automatic chamfering
- Online measurement
- Fixture compensation
- Temperature compensation
- Configurable automatic door
- Workpiece air - gap inspection
Technical Parameters
| Name | Value |
| Milling cutter disc specification | Face Milling: φ(3.25～9)" |
| Face Hobbing: R(39～105)mm | |
| Maximum face module | 10 mm |
| Number of teeth | 1～200 |
| Maximum diameter | 350 mm |
| Maximum transmission ratio | 200 : 1 |
| Net Weight | 20500 kg |
| Gross Power | 65 kW |
| Machine Dimension | 3060×3240×3360 mm |
| Floor Space | 5400×5200mm |
Product Highlights
- Precision Machining Capabilities
This bevel gear cutting machine handles both wet and dry cutting, supporting complex tooth forms such as cycloidal high teeth and arc-contracted teeth. Inline chamfering is also supported, covering a wide range of production scenarios. Featuring DIN 4-level accuracy and tooth surface roughness of Ra1.6μm, it meets the precision requirements of high-end industries, including aerospace and robotics.
- High Productivity & Stability
With a fully digital, closed-loop production system, our YKA2235 CNC bevel gear-cutting machine achieves first-time clamping and side clearance adjustment, significantly reducing changeover and setup time. The vertical gantry, high-rigidity bed, and high-torque direct-drive spindle ensure stable, precise batch processing. Quick contact-zone adjustments enable seamless adaptation to small-batch, multi-variety production schedules.
- Intelligent Operation& Ease of Use
This spiral bevel gear-cutting machine is user-friendly and compatible with widely used overseas CNC systems thanks to our self-developed HCS machining control software, which is integrated into and runs on the Siemens SINUMERIK ONE CNC system. Smart features such as temperature compensation and fixture correction reduce manual intervention and scrap rates. Fault alerts and safety modules, including power cut and emergency retraction, enhance operational safety and maintenance efficiency.
- Proven Quality & Expandability
Recognized as a national-level manufacturing champion product, this bevel cutting machine from China provides reliable international-quality assurance. Optional features like online measurement and air-gap inspection support future production line upgrades. Suitable for passenger vehicles, aerospace, and robotics to ensure long-term investment value.
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