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YKA2030

CNC Spiral Bevel Gear Grinding Machine


The first domestic bevel gear grinding machine with grinding performance reaching international advanced level

Full coverage of gear grinding performance across the entire industrial chain


Category:

Bevel Gear Grinding Machine

Keyword:


Product Description

YKA2030 is a high-precision vertical grinding machine with full CNC control of seven axes (eight axes) and five-linkage. It can perform generating method or forming method grinding for various spiral bevel gears and face arc couplings with circular arc teeth. It has functions such as automatic grinding, automatic tool setting, automatic allowance distribution, and grinding wheel dressing.

The machine tool is mainly applied to high- precision gear grinding in fields such as passenger vehicles, light trucks, speed reducers, robots, CNC machine tools, and automation lines. The gear grinding accuracy stably reaches DIN 2 level at the highest, the tooth surface roughness reaches Ra0.2, and the batch processing performance meets the market demand for gear grinding across the entire industrial chain.

 

Key Performance of Batch Processing

  • Accuracy: DIN Grade 2
  • Tooth surface roughness:≤Ra0.2μm
  • Achievable fast adjustment for any contact area

 

Product Functions

  • Can perform generating method or forming method grinding for various spiral bevel gears and face arc couplings with circular arc teeth
  • Equipped with spiral bevel gear HGS processing control software integrated in SIMUMERIK ONE CNC system
  • Independent grinding oil cooling and filtration system
  • Oil mist separation with monitoring and alarm
  • Fault display with help system
  • Grinding wheel dressing
  • Automatic tool setting and automatic allowance distribution
  • On-line measurement
  • Rough grinding
  • Heavy-duty grinding
  • Polishing grinding
  • Fixture compensation
  • Lubrication detection

 

Technical Parameters

Name Value
Grinding Wheel Diameter Range(in use) (2-10)"
Maximum Gear Ratio 200 : 1
Maximum Face Module 10 mm
Number of Teeth 1-200
Maximum Diameter 300 mm
Net Weight 20000 kg
Gross Power 80 kW
Machine Dimension 3500*3200*3300 mm
Floor Space 7990*5990 mm

 

Product Highlights

  • Flexible Precision Grinding

The YKA2030 spiral bevel gear grinding machine features a full CNC 7-axis (optional 8-axis) 5-axis linkage, supporting generating and form grinding of arc-tooth spiral bevel gears. It offers stable DIN 2-level grinding accuracy with a tooth surface roughness of ≤ Ra0.2 μm, meeting the stringent precision demands of passenger vehicles, precision reducers, and robotic applications.

 

  • Efficient Grinding for Batch Production

Designed for small- and medium-sized gears, our CNC spiral bevel gear grinder supports rapid adjustment of the contact zone, enabling efficient, stable batch grinding. It covers the complete grinding process, from rough grinding and heavy grinding to polishing, allowing manufacturers to balance accuracy and productivity across different production scenarios.

 

  • Intelligent Control and Practical Automation

Equipped with SIMUMERIK ONE and integrated HGS grinding software, the spiral bevel gear grinder offers high operational efficiency and compatibility with globally mainstream CNC platforms. It also features full-process automation, including automatic tool setting, stock allocation, wheel dressing, and online measurement, which reduces manual intervention while improving consistency and yield.

 

  • For High-Precision Applications

Our spiral bevel gear grinding machine is widely used in high-precision gear grinding for passenger vehicles, light-duty trucks, precision reducers, and robotics. Its focus on small- to medium-sized gears makes it an ideal solution for manufacturers requiring extreme accuracy, consistency, and flexible production capability.

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